Making new bump cowls for
an old airplane
The Stinson Trimotor
Cowling Project.
This project has been an education.
Project Outline:
The plane
The new cowl
- Tooling up
- The buck
- The hamerform
- Flexible patterns
- Forming the material
- Wheeling the curve
- Shrinking the front
- Sinking the bubbles
- Rolling it all smooth
- Assembly of the skin
- Fitting the parts
- Welding up the halves.
- Making the frame
- Rolled hoops
- Formed edges
- Stress relief rivet
pads
-
Putting it all together